I’ve wanted one of the curvy bronze-keyboard G3 Powerbooks since they were new – I’ve always been kind of taken by the design language (half business, half iBook). I got to play with a university-owned Wallstreet for a while as a kid, so I remember them beyond looking in catalogs, and uh… I really like a bunch of classic Mac games and want a convenient late-classic machine to run them natively, because a few are glitchy in emulation.
So, I occasionally lowball bid promising auctions when one comes up somewhere. A few months ago (in late February) there were a succession of them on ShopGoodwill, and I tossed a $50 max bid on a Pismo in the 500MHz/128MB/12GB/DVD configuration in unknown electrical and OK but not perfect cosmetic condition. And, surprisingly, won. It ended up being about $67 with shipping/handling/tax/etc. Since working condition examples tend to be around $200, this seems like a decent deal. It survived the typically awful shipping, and, in long form below, it turned out to be a good buy.
I’ve had a few projects recently that needed 3D printed parts, went to use a roll of black eSun PLA+ that I accidentally left out in my basement for some time, and it produced the telltale dull, rough, stringy, gappy print quality of hydrated filament. Since I have some energy for projects right now, I decided it was finally time to get a filament dehydrator setup.
Pretty sure PLA printed to a glass bed shouldn’t look like this…
I went reading up about filament dehydration. The purpose-made filament dryers mostly seem to have a problem with actually removing moisture, most of them are dry boxes with no exhaust path, and the liberated water vapor has to go somewhere. Many seem to rely on instructions for the user to periodically open the lid during drying (which is …not automated), and a few contain a large amount of desiccant that will be more-hydrophilic than most filaments at drying temperatures, then itself require dehydration. Bambu seems to be doing basically the right thing with the AMS2 Pro and it’s automatic exhaust valve, but I’m not in the Bambu ecosystem and not looking to spend that kind of money.
So, instead, I looked at the DIY options. There are a variety of clever schemes with PID controllers and heating elements… but lot of folks seem to just repurpose inexpensive food dehydrators, and I went with a variation on that plan.
I picked up a $40 Elite Gourmet EFD770WD dehydrator; I paid a few extra bucks for a model with a digital thermostat/timer. It gets me a heater, a blower, and thermostatic control in a package that is at least theoretically safe for consumer use, which is really all that is called for. There are many directions on the internet for cutting the grilles out of several trays on this style of dehydrator to make a spool-sized cavity, and many designs for large, elaborate, and almost inevitably multi-part printable extension tubes, which must be printed in a filament still rigid at the highest drying temperature you expect to need. The former seems wasteful and the latter seems like a tedious hassle.
A little foamcore and tape to make a suitable cavity.
I did something much lazier and made a tube out of foamcore. Just bent it using the little tabs for aligning the trays and taped. Mine is two pieces because none of my scrap pieces were quite large enough to do it in one. The foamcore is slightly insulating which seems like a minor feature, and this method isn’t many hours of printing or destructive, which is a major feature. I also saw several folks modifying a 3.5gal or 5gal paint bucket with a diameter around 12.5″, and I may try that in the future as a more polished solution, but didn’t have a suitable empty on hand.
This particular dehydrator only lets you pick specific temperatures, but 115 and 125F are options right to either end of the suggested range for drying PLA variants. As for effectiveness, the main subject roll of black eSun PLA+ that sat out for a couple months, whose behavior is pictured above, went in for 8 hours at 115F, and initial results were really promising.
The first experiment looked really promising; Same printer, same gcode, top print before drying, bottom print after 8H@115F. Almost all defects were gone from the first layer.
There were still some hydration-looking defects in areas (and the thermocouple I had shoved in through one of the lid slots of the dehydrator as a safety was reading a little low), so I gave it another 8 hours at 125F. And the results didn’t really change, but there was no obvious degradation. It has a dead spool producing parts that are usable if a little textured, which is worthwhile.
Similar parts printed wet, dried for 8 hours at 115F, and dried an additional 8 hours at 125F. It’s unclear if the subsequent/hotter drying offers any significant benefit.
PLA+ is always a bit of a mystery material, I’ve generally supposed that much of it is doped with a couple percent PBT, but the relevant eSun PLA+ MSDS just shows 2-4% calcium carbonate (which apparently just provides nucleation sites to improve the crystallization) and 2-5% “other,” (likely pigment). CaCO3 isn’t very soluble in water, but who knows how it moved around or altered crystallization or whatnot during the wet-dry cycle. I ran some Inland “Egyptian Blue” regular PLA that had sat out in the basement for a while through a similar 8h@125F cycle and it did seem to reduce the surface irregularities (pips, especially on corners) between the previous and next part I printed in it, but not in such a dramatic way.
From a somewhat-amateur reading of the relevant literature, it seems like not all the hydration induced changes should be reversible. The most relevant thing I could find was Beyond Biodegradability of Poly(lactic acid): Physical and Chemical Stability in Humid Environments (2017) which looks at degradation due to liquid and vapor phase water infiltration, and found pretty substantial chemical changes especially from vapor at higher temperature. The literature in general is a little spotty, there are more liquid phase studies (eg. ref), but studies like the earlier one comparing liquid and vapor phase water infiltration indicate they aren’t entirely comparable. The literature on drying is “thin,” and the relevant Internet content is thoroughly astroturfed by vendors trying to sell you gadgets (which is becoming a real problem in the 3D printing market in general; good luck finding un-sponsored information about anything). I’m sure some of the commercial (bio)plastic manufacturers/processors have detailed internal documentation, but they aren’t sharing.
In the same order as they dryer, I picked up some indicating desiccant packs to improve my ability to monitor and dry filament in bags. I’m so distrustful of Amazon junk now, I stuck one in the bathroom to absorb shower steam to see what the indicator hydration process looked like, and it is slowly turning pink after being repeatedly exposed to shower steam. Hopefully storing filament with known-dry desiccant will help keep it from going bad – at least as long as I continue avoiding any of the truly hydrophilic materials like Nylon that require special handling.
All in all: Hydration is absolutely a problem for PLA and adjacent materials, drying is imperfect but effective, slightly modified food dehydrators that exhaust the vapor do a fine job, and keeping material dry is better than trying to dry it.
I regularly have this problem where I have hobbies for which the equipment should be locked up when unattended, and I pick locks as a hobby and work as a computer engineer, so I know how bogus most of the options for locking stuff up are.
I bought one of those little portable lockboxes (Specifically a “Amazon Basics Portable Security Case Lock Box Safe, Combination Lock, Large, Black” ASIN B077K3FJHC), 50% to have a more responsible storage option for some small items, and 50% to see how crap it is.
I knew what I was buying for $18, and it’s still a hilarious piece of junk, because the gates are visible from the top so you can decode it by sight:
Combination is set to “0,1,2” and the dials are turned to “0,9,2.” Note that you can see a slot next to the wheel on 0 and 2 and not on 9? That’s because you can always see the gate when the correct number is dialed, so it’s trivial to decode.
A few points because it can’t be trivially re-set from the outside, you can’t pop the latch with a wire, the hinge pin won’t come out in the closed position without extensive violence, and there isn’t a tubular override key that can be trivially impressioned (common problems with similar products), but that lock is pathetic. Amazon actually posted my review to the effect, so… I guess also points for honesty?
Between having more disposable income and the potential for upcoming trade weirdness, I’ve been pretty fast-and-loose about buying random bullshit that catches my fancy from China of late.
A recent Aliexpress order consists mostly of USB tampering supplies, like an exhaustive set of breakouts for all the common USB connectors, including a couple extra type C breakout boards because I’ve been doing a bit of Chromebook abuse recently and a SuzyQ cable is likely to come in handy.
In that batch, I also picked up a 10 pack of these little HW-398 USB C PD trigger boards (aka Decoy boards). They have a USB C Female connector on one end, + and – pads on the other, and a series of little pads marked with voltages that you can solder bridge to an adjacent resistor to have it negotiate that mode – apparently via any of the PD/QC/AFC protocols for doing so. They seem like they should be useful for powering projects from easily obtained junk, but merit investigation because they also seem a little sketchy and were a whopping $0.63/each.
A couple of the behaviors and design decisions are interesting:
The USB C connector is slightly inset on the PCB, which is probably good for strength, but rather unfortunate for mounting it into a project.
They DO supply 5V when none of the higher values are selected, which is both reasonable and desirable.
There is a little blue indicator LED next to the plug, and it’s marginal at lower voltage.
It appears if you set a voltage not supported by a supply, you get the next voltage down, which I gather is suggested by the standard. This is not unreasonable but has real potential for unwelcome surprises if you don’t protect your design. The most likely issue seems to be a lot of supplies don’t support the optional 12V mode: I didn’t thoroughly test, but I popped one strapped for 12V onto a little Anker 313 whose label says 5V@3A,9V@3A,15V@2A,20V@1.5A and it delivered 9V.
The IC is conspicuously unlabeled. It’s an SOP10 package, and is smart enough to do to necessary USB negotiations (which are actual USB protocol traffic performing a handshake to read and write some control registers at either end). A little googling seems to imply the chip is a Fastsoc FS312 – It’s in the right package, supports PD,PPS, and QC negotiations, which lines up with the product description, and the setting straps are connecting resistors of values 184(180kΩ)=20V, 140(14Ω)=15V, 104(100kΩ)=12V, 513(51kΩ)=9V which matches the datasheet.
I haven’t done any load testing, but I don’t see any sign of regulation on the board, so I suspect the regulation will depend entirely on the supply.
I have no idea if the USB IF considers these legitimate.
It certainly seems like a useful gadget for the parts bin. LCSC doesn’t seem to stock the FS312 IC, which is a shame since now that I know they seem to just work with the very minimal suggested circuit in the datasheet that requires only a capacitor and resistor beyond the chip and connector, I’d start designing them into boards if I could get them stuffed by the usual scumbags.
Since finally being rid of my PhD work, I’ve been hitting a bunch of projects that have been on my TODO list for ages. The oldest so far is this PSU which has been sitting for …decades… in my parts pile with some compatible machines, and I’ve always intended to try rebuilding it. It died with a “ticking” symptom some time in the mid-00s.
I finally got around to it this week, and it wasn’t a bad job. About $10 of parts, a few hours of work, and it’s back in action. Rebuild details below.
If you have an OG Xbox sitting on a shelf somewhere, this is your reminder to pull the clock capacitor and clean up whatever corrosive goo it has already vomited out. I was talking old video games with a student in one of my labs this week and it reminded me that this is one of the many projects I’ve been meaning to get to but haven’t had time for for the last several years.
Microsoft used some cheap 2.5V 1F early super caps which will inevitably fail and spray electrolyte on your motherboard, because they made some cost-cutting choices about the RTC, so now everyone with an old Xbox has to fix it.
A buddy of mine dropped me a link to TI’s new brushed DC motor driver with sensorless speed control, the DRV8214. I spent a few minutes trying to hunt down the mechanism they use to derive speed from back EMF … Continue reading →
Look at this time crystal on shopgoodwill. A pristine Antec SX1030 case (or chieftech dragon or one of the other clones), painted metallic green with a window installed. Every commercial or DIY gaming PC in the first few years of … Continue reading →
Several years ago I picked up a used Dell Chromebook 11 3189 (model code “Kefka”) to play with. At the time it was still receiving ChromeOS updates, had a sticky hinge that required some lubrication and manipulation to get working, and cost around $100 including the separately purchased power adapter. I’ve hacked on it in a wide variety of ways over the years, and the main interesting result is that I’m starting to think a hacked out-of-support x86 Chromebook is, in many ways, now better and cheaper than a Raspberry Pi in that role as a modern accessible extra computer to enable fearless play the Pi was intended to fill. I’ve been taking notes, so way too much detail below.
Every now and then I like to post one of these, just to show process I currently use. The magic of 3D printing is that once you’re set up this kind of quick job comes up all the time.
I have this cheap thread assortment that came on tubes rather than spools. It’s surprisingly decent thread, has good coverage for finding suitable colors for any project… and the 13mm ID tubes wobble badly on standard 4.5x40mm spool pins on sewing machines, especially when filling bobbins.
I was doing a little (ham fisted) machine sewing this weekend and it was irritating me …so I fixed it.
The tube wobbles badly on spool pins, especially when winding a bobbin.A couple quick measurements.A pass through the CAD/CAM processPrinting the part. Silver “Silk” PLA because it was loaded from the previous task. Fits well enough on the first try.
I’m finally getting less-incompetent with FreeCAD. Straight to “Part Design” workbench, sketch only one extruded pads’ features at a time, then decorate in any chamfers etc. at the interfaces. Import into PrusaSlicer with some sane defaults, send to the Anycubic Linear Kossel in the basement via OctoPrint (No, I don’t do it blind, I send and load the file, then go down to keep an eye on the startup sequence and make sure the filament hasn’t cracked and such), receive part.
Fit is intentionally a bit loose on all dimensions, nothing this part interacts with is consistent or close-tolerance, everything should move if it wants to, and the chamfer gets the tube seated well enough to not flop about.
FCStd and 3mf if anyone else happens to have this exact problem, which seems likely because similar thread assortments seem to be pretty ubiquitous on the usual eCommerce sites.
I wanted you to see what real courage is, instead of getting the idea that courage is a man with a gun in his hand. It’s when you know you’re licked before you begin but you begin anyway and you see it through no matter what. You rarely win, but sometimes you do.
— Atticus Finch from Harper Lee’s “To Kill a Mockingbird”
